I have cash and tourney sets as well. I've keep wavering on whether or not to unload them. If I do, I'll be checking with local hosts first, as I'd still like to visit them. I've already sold the cash set once and ended up buying one like it back.
Tournament.
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Cash
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I've owned my tourney set since the original sale on CT, and briefly sold and re-bought my cash set. Our cash games rarely need $5, let alone the $20 or $100, so I'm not concerned about denoms mixing. I've never used a $100 chip in a cash game.
My understanding of the Royak Yal history, based on my recollection and the history available on the Wayback Machine.
https://web.archive.org/web/2013042...ible-one-time-gb-yak-casino-gaming-chips.html
Based on that page, PGI acquired 50k chips from Chipco in $5, $25, $500, and $1000 denominations. PGI printed the $100 and $5000 chips. The last post on that link indicted that the $1 didn't exist, but they could design one if needed.
Original sale on CT by PGI
$5, $25, $500, and $1000 were made by Chipco
5c, 25c, $1, $20, $100, and $5000 were made by PGI
The 5c and $1 that were made by PGI appear to have used different blanks, as there are height differences between those denoms and the others. They are approx 1/2 chip thicker in a stack of 20.
A few years ago, additional chips were made by GOCC. Dark blue $1 and blue $10k were specifically GOCC. as were the orange $20 in my cash set. GOCC chips are very close to Chipco. I can't really tell them apart.
https://www.pokerchipforum.com/threads/interest-royal-yak-add-ons-group-buy.24324/
Height comparison:
Left to right: PGI Royal Yak $1, Chipco Royal Yak $5, GOCC (samples, not Yaks). If you want a more recent comparison, let me know. I did this before I obtained the GOCC Yaks.
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I'm still kicking myself for loaning 10 of my Yak $20 to MoscowRadio (along with some other hard-to-get sample sets, such as my BW sample). Those are long gone. I still check
eBay for them...I figure they'll show up there eventually.