Complete drill press milling setup tutorial with details and links (2 Viewers)

All you need to do is just center it on the outer ring.
Bud. I'm aware how milling goes. I've done a few once or twice.... And if you center to that ring, on a table in the center the label will look off center. Because. It is. I reviewed why both options have issues above, and both will always have issues.
 
Truth is, even when they’re way off-center, they still look like a Paulson. :ROFL: :ROFLMAO:
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I see a lot of drill presses that sell below 150.00 have the lowest RPM speed about 500 - 750.
I read in another milling thread that some people like a low RPM for milling possible 250ish for THC chips.

Is 250ish an accurate estimate?

If so - would this light weight drill press be recommended?

https://www.walmart.com/ip/Klutch-E...H3Ckc6bkWmaOt4zx8s5LynIeX8SmSdG4aAnCmEALw_wcB


Any feedback would be helpful.
That looks fancy! I know many of us have successfully used the lowest price drill press from Harbor Freight. I've milled hundreds of chips with one similar to this:
https://www.harborfreight.com/power...speed-bench-drill-press-with-light-58780.html

I'm not sure what the advantages are to having a press with lower RPMs. Mine at 750 seemed to work just fine. I guess because I don't know what I'm missing.
 
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So many many threads- I don’t remember if it was Eloe or one eyed that said at slower speeds the shavings are easier to clean up and at slower speeds the chip was slightly smoother and less prone to Fubars.

But if 750 is fine - then the cheaper might be ok.
 
So many many threads- I don’t remember if it was Eloe or one eyed that said at slower speeds the shavings are easier to clean up and at slower speeds the chip was slightly smoother and less prone to Fubars.

But if 750 is fine - then the cheaper might be ok.
Honestly, after watching that video, that press does have several other nice features. If it's in your budget, I'd go for it. If you just want minimal functionality at the lowest price, go with the Harbor Freight press. Both will do the job.
 
Thanks for the feedback.

For the price - I am going for it - especially with those extra features. The extra price is just the same cost as a half barrel of choice Paulsons.

No brainer... oh wait - I really need another half barrel of Choice Paulsons - hmm - I guess will get both!! oh wait - I think I will get a full barrel of choice Paulsons, then a rack, then 2 racks...and so it goes - hahaha
 
Here’s my setup (third iteration of my jig). Jig is 2x4 scrap, with strips of sandpaper glued around the edges of the holding area. Pretty dang secure.

Question: I’m milling as deep as the Hotstamp and mold-depth. Is this sufficient for texture Gear Labels?

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Here’s my setup (third iteration of my jig). Jig is 2x4 scrap, with strips of sandpaper glued around the edges of the holding area. Pretty dang secure.

Question: I’m milling as deep as the Hotstamp and mold-depth. Is this sufficient for texture Gear Labels?

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View attachment 1568068
It’s hard to tell from the photo, but it looks great for the matte laminate, but I know the textured is thicker. Any way you can get a sample from gear? That would be recommended.
 
It’s hard to tell from the photo, but it looks great for the matte laminate, but I know the textured is thicker. Any way you can get a sample from gear? That would be recommended.
Good call. I’ll reach out to Andrea
 
Well, I have always wanted a drill press. With over 1000 chips to be milled, it seemed like the appropriate time.

IMG_5052.webp


Almost 1,000 E&C’s for my Red, White and Blue set.

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There are 100 HHR’s and 71 E&C/LGK’s on their way. And I have 100 Arc Starbursts to become frac’s for my Cajun Cup set.

What are your plans for the holidays?

I plan on drilling over 900 pieces of ass.

Mud
 
Well, I have always wanted a drill press. With over 1000 chips to be milled, it seemed like the appropriate time.

View attachment 1600650

Almost 1,000 E&C’s for my Red, White and Blue set.

View attachment 1600648

View attachment 1600649

There are 100 HHR’s and 71 E&C/LGK’s on their way. And I have 100 Arc Starbursts to become frac’s for my Cajun Cup set.

What are your plans for the holidays?

I plan on drilling over 900 pieces of ass.

Mud
Looks like a Harbor Freight drill press. They're great for the money, and can be even better with a small setup. Not sure if you saw this video ealier in the thread, but it has some great pointers on setting up the press and making some changes to reduce wobble, etc:
 
Well, I have always wanted a drill press. With over 1000 chips to be milled, it seemed like the appropriate time.

View attachment 1600650

Almost 1,000 E&C’s for my Red, White and Blue set.

View attachment 1600648

View attachment 1600649

There are 100 HHR’s and 71 E&C/LGK’s on their way. And I have 100 Arc Starbursts to become frac’s for my Cajun Cup set.

What are your plans for the holidays?

I plan on drilling over 900 pieces of ass.

Mud
You're in the right place. Lots of great instructions here. After a little practice, I was doing 40-50 in an hour. But then I needed a break. Takes me a few days to do several racks. YMMV.

Looks like a Harbor Freight drill press. They're great for the money, and can be even better with a small setup. Not sure if you saw this video ealier in the thread, but it has some great pointers on setting up the press and making some changes to reduce wobble, etc:
Thanks for posting this! Some great tips. I have that exact model, and agree that it's a noisy bugger. HF doesn't sell this particular model any more. Not sure if the Bauer that they sell now is an improvement, or not.
 
You're in the right place. Lots of great instructions here. After a little practice, I was doing 40-50 in an hour. But then I needed a break. Takes me a few days to do several racks. YMMV.


Thanks for posting this! Some great tips. I have that exact model, and agree that it's a noisy bugger. HF doesn't sell this particular model any more. Not sure if the Bauer that they sell now is an improvement, or not.
I looks similar, but with some improvements. However, I think the best adjustments mentioned in the video may apply to this new model...raise and align the two belt pulleys (4:14), and tighten the screw and nut on the side for the spindle shaft (7:47).
 
My Magnate bits just came in. I could have swore it was the model 2702 but in the list on page one I see model 2712.

From what I am reading the only difference is the shank diameter and length. I assume this would be an issue? Has anyone else used both bits for reference?
 
My Magnate bits just came in. I could have swore it was the model 2702 but in the list on page one I see model 2712.

From what I am reading the only difference is the shank diameter and length. I assume this would be an issue? Has anyone else used both bits for reference?
The shank width is 1/2" on the 2702 and 1/4" on the 2712. I could see if you were drilling tough materials or milling where there is sideways pressure, the 1/2" shank may be better. Since you're drilling soft chips, it shouldn't make any difference. The other dimensions aren't really a factor either, they both will make a shallow 7/8" recess.
 
The shank width is 1/2" on the 2702 and 1/4" on the 2712. I could see if you were drilling tough materials or milling where there is sideways pressure the 1/2" shank may be better, but since you're drilling soft chips, it shouldn't make any difference. The other dimensions aren't really a factor either, they both will make a shallow 7/8" recess.
Appreciate the reply. I needed some reassurance after already ordering and receiving the 2702 lol

Now waiting on chips. Gives me some time to make the jig. Curious how many chips destroy. I’m not as worried about the hotstamps but I want to try milling some THC inlays. I feel like I’ll end up re-centring the bit for every chip…..
 
Appreciate the reply. I needed some reassurance after already ordering and receiving the 2702 lol

Now waiting on chips. Gives me some time to make the jig. Curious how many chips destroy. I’m not as worried about the hotstamps but I want to try milling some THC inlays. I feel like I’ll end up re-centring the bit for every chip…..
Don't mill chips with inlays, it makes a mess of the chip. Inlay removal with a knife and non-acetone-based nail polish remover makes a cleaner recess.
 
It looks so much easier when you watch the video but I haven’t tried using non acetone nail polish remover. Any particular brands?
 
It looks so much easier when you watch the video but I haven’t tried using non acetone nail polish remover. Any particular brands?
I used the Target house brand (Up&Up) and it was nicely forgiving...in that it didn't stain the chip colors as some NPR brands can (your chip colors may vary). I made a small cut in the edge of the inlay, lifted an edge, then peeled the inlay off with needle nose pliers. Rarely, no NPR was needed...but most often, it only peeled the laminate layer. I used an eye-dropper to flood the recess with NPR, and waited 30 seconds. Scraping out the recess after that was fairly easy. Granted, these were Paris $1 chips with a vinyl base under the laminate. I've never done paper inlays, but hear they are the worst.
 
It looks so much easier when you watch the video but I haven’t tried using non acetone nail polish remover. Any particular brands?
It is definitely “easier” to mill them. But the results will not be perfect. The results met my tolerance for quality however. The accuracy of the depth of the recess and centering will be a result of your effort and execution. I have also attempted to execute the ideal approach of cut and acetone, but this method takes several times more time. I knew I didn’t have the time or the patience for that. So to me, there was only one option. But the racks I milled were all Paulson fantasy chips and lower end Paulson casino chips.
 
It is definitely “easier” to mill them. But the results will not be perfect. The results met my tolerance for quality however. The accuracy of the depth of the recess and centering will be a result of your effort and execution. I have also attempted to execute the ideal approach of cut and acetone, but this method takes several times more time. I knew I didn’t have the time or the patience for that. So to me, there was only one option. But the racks I milled were all Paulson fantasy chips and lower end Paulson casino chips.
Did it cause any “gumming” up of the bit?
 
Not sure if I missed it but do you place the silicone sheets with the non slip side up? Looks like these are for crafts etc but wasn’t sure.
 
Made my first attempt at milling some green solids tonight. Made a few mistakes, still trying to figure out exactly what caused the mistakes.

IMG_4252.webp




The first couple chips spun on me. I ended up using another chip to apply pressure which helped. The drill was running at 620rpm to start. A couple came out nice and a couple came out with this pattern? Any millers out there know the cause?

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I switched from a folding table to something more sturdy. I also increased the rpm to 1100 and applied pressure a bit more quickly and consistently. The result was better but until I start milling a larger sample size I am not sure if I have it yet

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I should add that the pattern shows through the label so it’s not smooth. Not sure if the chip was hoping around a bit at first. I did mess around trying some tape in the chip recess but the last picture of the milled chip was no tape, 1100rpm and a quicker more consistent hit. Not sure if my previous hits were too slow or something?
 
My guess that pattern is because the chip is vibrating in the jig. It’s like the bumps in the road that get bigger when more cars drive on it.
The chip needs to be secured better, imo.
I had a jig similar to yours, and found that I still needed to add another piece of wood to hold the chip tightly in the jig. I used a small hinge to the side so I could swing a separate piece of wood open and closed, and hold it like a clamp when I was milling the chip.
You could add a piece like this with a small hinge at the end:
IMG_7502.webp


…and make it even longer to make it easier to clamp down while you hold it. A small V-notch where it meets the bottom of each chip may help secure the chip in place as well.
Also, the slower RPM should be better, as you’ll have more control over the depth. Things go bad even quicker at those higher speeds. I figure once you are able to lock each chip down tightly, you can slow the RPMs down without it having any issues.
 
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Love the idea of a clamp. I made my way through about a barrel tonight after the initial sacrifice of about 5 chips. I think the depth looks pretty good so far? I’ll knock down the center mark the bit leaves and try out a few labels.



I think I’ll add the additional piece before proceeding with anymore chips. The one takeaway I made was how important the size of the hot stamp being milled is. These horseshoe stamps literally max out the 7/8” bit and often leave traces of gold that I carefully remove afterwards……



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