Best & Cheapest Method to Ship 1-2 Racks of Chips (1 Viewer)

Rieguy

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In view of the many threads and recent discussions involving lost or damaged packages, specifically those sent in a Small Flat Rate Box (SFRB), I was asked to share exact details on the blurb I wrote below from a different thread on shipping with a Padded Flat Rate Envelope (PFRE) instead. (See @Tommy's quoted post for a different box you can use and does the same method for the most part, but even more simple as it fits two warneke boxes inside easily, although they are less readily available at the actual post office in my experience.):

If you do a SFRB (or a modified one to ship two racks of chips) inside a PFRE, inside a PFRE, and that in another PFRE, then they will lay flat and stack perfectly. I assume any seller shipping this way is already proficient and is not going to let the chips have space to rattle around. I also do one strip of tape over the sealed part around the whole package for good measure (see below).

These have 3-4 extra layers of padding and are waterproof. They're harder to tear open and dig through for a rogue postal worker or random thief. You can get a ton of PFREs for free, delivered free to your door. Hell, you can use them to pad contents inside other boxes like MFRB, which I do all the time. Finally, it is cheaper to ship them than a SFRB.
This is very good advice. To add to this, the Priority Mail Small Box, Model: Box - 1096L (Size: 9-7/16"(L) x 6-7/16"(W) x 2-3/16"(H)) is bigger than the SFRB box and also fits inside a PFRE that can be doubled or even tripled.

It is easy to figure out shipping one rack that way, but below is a quick demonstration of how to ship two racks using the method from my quote above.

First, supplies needed besides tape are a SFRB or PMSB (Priority Mail Small Box), and PFRE - see the below links where you can order these for free and have them shipped to you for free:
https://store.usps.com/store/produc....ds&gbraid=0AAAAADpMVX8W5HGWkZNrEjui5JgUTegua
https://store.usps.com/store/product/priority-mail-small-box-P_O_1096L
https://store.usps.com/store/produc....ds&gbraid=0AAAAADpMVX8W5HGWkZNrEjui5JgUTegua


Now, the method in pictures (note I did this sloppily just as a quick demonstration and it is still superior to any rack sent in a SFRB):
bhG3p0W.jpg

pkCgRe7.jpg


Now, close the box and put the top prongs into the box formation. Fold in the sides as much as possible, take off the label to reveal the adhesive strip, and then close as best as possible. It will stay on it's own, but as you can see below, I add a piece of tape and usually wrap it around the whole SFRB once. I typically put a small strip on the sides of the box where the prongs went in as well. **Note if you use a Priority Mail Small Box instead of a SFRB, you can simply close normally, although I would suggest some extra padding inside the box so the contents cannot/will not move around in transit.**
qzDDK2w.jpg

904fxkm.jpg


Now simply place that in a PFRE and close as below (although less sloppy). I recommend doing this once more to make the whole package more flush in the final PFRE:
1qZ4UOB.jpg


It is now flat, has at least four layers of protection and padding, and is water resistant:
9wcSSk2.jpg


Add a strip of tape around the entire sealed part for good measure:
BZIr4za.jpg


This is cheaper than shipping a SFRB when purchasing labels online. It is certainly significantly cheaper than shipping two racks in a Medium Flat Rate Box (MFRB). I accept PayPal for all the collective money this will save chippers.

(If you insist on using a SFRB for 1-2 racks of chips out of stubbornness or want to debate which is better, go be contrarian and wrong elsewhere. This is just to help those that want it.)
 
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take off the label to reveal the adhesive strip, and then close as best as possible.
this is the only thing I typically don’t do. I simply tape from the outside. I don’t like how the strip tends to adhere to the box inside the sfrb.. great explanation!
 
Directions are a bit unclear. /s

Please ship me 2 racks as an example so I am able to duplicate, for S.C.I.E.N.C.E.

- Grand Biloxi NCVs should work.

Feeling bold? ship me a full set of Nuttall & Mann's for S.C.I.E.N.C.E. as well ;)

 
Excellent guide!

There is a "Priority Mail Small Box" (not flat rate) that is slightly larger than a "Priority Mail Small Flat Rate Box" and it fits 2 warneke boxes inside its original dimensions. It would fit inside a Priority Mail Padded Flat Rate Envelope as well.

1772500959571.webp
1772500968331.webp



PXL_20260303_011821520.webpPXL_20260303_011641322.webpPXL_20260303_011700750.webp
 
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In view of the many threads and recent discussions involving lost or damaged packages, specifically those sent in a Small Flat Rate Box (SFRB), I was asked to share exact details on the blurb I wrote below from a different thread on shipping with a Padded Flat Rate Envelope (PFRE) instead. (See @Tommy's quoted post for a different box you can use and does the same method for the most part, but even more simple, although they are less readily available at the actual post office in my experience.):




It is easy to figure out shipping one rack that way, but below is a quick demonstration of how to ship two racks using the method from my quote above.

First, supplies needed besides tape are the SFRB and PFRE - see the below links where you can order these for free and have them shipped to you for free:
https://store.usps.com/store/produc....ds&gbraid=0AAAAADpMVX8W5HGWkZNrEjui5JgUTegua
https://store.usps.com/store/produc....ds&gbraid=0AAAAADpMVX8W5HGWkZNrEjui5JgUTegua

Now, the method in pictures (note I did this sloppily just as a quick demonstration and it is still superior to any rack sent in a SFRB):
bhG3p0W.jpg

pkCgRe7.jpg

qzDDK2w.jpg


Now, close the box and put the top prongs into the box formation. Fold in the sides as much as possible, take off the label to reveal the adhesive strip, and then close as best as possible. It will stay on it's own, but as you can see below, I add a piece of tape and usually wrap it around the whole SFRB once. I typically put a small strip on the sides of the box where the prongs went in as well.
904fxkm.jpg


Now simply place that in a PFRE and close as below (although less sloppy). I recommend doing this once more to make the whole package more flush in the final PFRE:
1qZ4UOB.jpg


It is now flat, has at least four layers of protection and padding, and is water resistant:
9wcSSk2.jpg


Add a strip of tape around the entire sealed part for good measure:
BZIr4za.jpg


This is cheaper than shipping a SFRB when purchasing labels online. It is certainly significantly cheaper than shipping two racks in a Medium Flat Rate Box (MFRB). I accept PayPal for all the collective money this will save chippers.

(If you insist on using a SFRB for 1-2 racks of chips out of stubbornness or want to debate which is better, go be contrarian and wrong elsewhere. This is just to help those that want it.)
Staring Star Wars GIF by Disney+
 
Excellent guide!

There is a "Priority Mail Small Box" (not flat rate) that is slightly larger than a "Priority Mail Small Flat Rate Box" and it fits 2 warneke boxes inside its original dimensions. It would fit inside a Priority Mail Padded Flat Rate Envelope as well.

View attachment 1646559View attachment 1646560


View attachment 1646563View attachment 1646561View attachment 1646562
Thanks. I had mentioned that in the OP w/ @Tommy's quote, but I added a link now to where one can get it online. I would note warneke boxes aren't flush/tight in there, so I suggest extra padding inside. (Seems like another PFRE to put inside would be a solid/free choice.)
 
Tell me you didn’t read the whole post without telling me you didn’t read the whole post :ROFL: :ROFLMAO:
It's what I get for adding pictures. The literal second sentence and quote never stood a chance.

aae4d134-fbe2-4679-960d-c82c41576bac_text.gif
 
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Please don't ship $8 - $15 chips like this. If your bag rips, the chips will eat the oil, water, or sewage they put in.

These 'throwers' they hire at the post office won't even scan packages I bring them, at multiple locations. THEY LITERALLY WON'T HOLD A DEVICE AND PULL THE TRIGGER TO SCAN IN PACKAGES THAT ALREADY HAVE A BAR CODE ON THEM!!!!!!

They are so ucking lazy; they want to put in the least effort or work. They take no pride in the job, its about a paycheck. I don't trust the glue on the SFRB, nor do I trust the padded envelope! You think this is just where I live?

You need to tape the label so it can't get ripped or smudged, and if the barcode doesn't work, your package is more likely to be lost. This is very low effort, but it also won't survive any abuse. You're playing Delivery-Roulette with these chips.
 
You need to tape the label so it can't get ripped or smudged, and if the barcode doesn't work, your package is more likely to be lost.
I have had great luck with my local UPS store giving me a stack of adhesive address pouches if I ask nicely. I attach them to USPS packages with no issues, the label/paper inside covers the main logo shown and UPS is only mentioned at the very bottom. I tape over the edges of the top of the pouch as well.

IMG_8879.webp
 
Yes, Small Mailing box hold 2 chip boxes in FRBE & WTG.
The small flat rate box used to be that size then they changed it. :mad:
At least the SMB is still available for free & fits inside the padded envelope (same price as SFRB).

I accidentally packed a barrel in the SMB and it was $15.50 :wtf: It wasn't worth going back to repack.

I use the SMB for two racks (with backup address label on it), wrap it around with 2 padded envelopes and then tape it all in the cocoon.
Then I put that inside the Flat Rate Padded Env.
Tape loops on top and bottom inside so even if outside is ripped the padded box cocoon wont fall out.
Tight, but it fits and is ultra padded. +Tape all edges outside. Sounds like allot but goes fast.

From yesterday:
1772570335517.webp
 
Thanks @Rieguy. Did this today, and it worked great, just as you explained!! I'll be sending you some PP for the win!
 
I would also suggest before putting the SFRB/PMSB inside the PFRE to knock the sharp corners on the box down so they don't puncture the PFRE. New boxes can be fairly sharp so I just give each corner a small tap to round it off.
 
Great info! Thanks a ton. I had no idea USPS would send the supplies to me for free.
 

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