Paulson Chip and Case Restoration Project (2 Viewers)

Brookston

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I recently procured a set of Paulson chips that were in, by far, the worst shape I have ever owned. They arrived in a brass Paulson case that had also seen better days. The chips were sent from a suburb just north of Houston, I’m guessing they were victims of hurricane Harvey.

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I lightly cleaned them with mild detergent and a magic eraser. Just to the point they wouldn’t turn my fingers black anymore. I don’t mind chips that look like they have seen the felt. Here they are after cleaning, a mixture of both THC and RHC.

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I’d say about 10-20% of the chips were warped to some extent, and rather than try to figure out exactly which ones needed flattening, I would just do them all. This worked better than I had hoped, although, I feel as if I had blank ceramics it would have been a lot better. I used some dead flat paranoids, but they also tend to soften a little in the heat, so rather than completely flatten the paulsons, I think it was more a process of averaging them out. They are about 95% of the way flat, which I’m content with.

With so many chips to flatten, I was frustrated with how long it took to load the clamps. I think I have come up with a better way, which may be helpful to others. I use some brand new pencils as alignment aids. These work to keep the chips completely straight on with each other. I then tighten the clamps until the chips can not be easily pushed out of alignment. The pencil eraser compresses, while the chips do not, so you can pull the pencils out while the chips remain perfect. I am able to load around 80 chips per clamp with this method, if I’m willing to do three rows, or 54 with two rows.

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I attempted to build a heating contraption using a light bulb and a heating pad. I think this may have worked if I could have found a single incandescent bulb in my house, as it was, I could never get it higher than 102 degrees. So it was into the oven.

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After the flattening:

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Next up was restoring the brass. After lightly scrubbing with soap and water I tried some Brasso, it did nearly nothing to reverse the years of neglect. I then tried a poultice of vinegar, salt, and flour. This helped a little, but I didn’t wait long enough or use enough. So I decided I’d have to use some mechanical methods, namely sand paper and polishing compound.

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I started with 150 grit, and increased to 320, 400, 600, 1500, 2000, 3000 (at least on the lid, the chip rows were such a pain in my ass that I switched to polishing after 600).

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Polishing was done with polishing compounds in this order, black emery, brown Tripoli, white diamond, and finished with red jewelers rouge. Starting with black emery was an experiment, and in the future I would go straight to Tripoli.

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The inside of the lid would have been difficult to sand and polish, so I made more of the vinegar mixture, and this time wrapped it in cling wrap and let it sit for 12 hours. It came out better than I expected.

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Sanding and Polishing the lid:

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The case didn’t come with a key, so I installed a new tumbler and put the chips back into their remodeled home.

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My next step will be either adding legs, or a frame to the case so that the chips naturally lean against the back wall, as they would if mounted on a table. As it is, they tend to want to fall forward, and get in the way of the locking mechanism.
 

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Completely random but there's a reflection in one of your pictures that looks like a cat. I thought it would make a cool logo:

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