If you have access to a vacuum sealer (Foodsaver ect), you have a rock solid way of protecting your chips in shipping.
Added bonus for Canadians, you can save a lot of money in shipping because you can send as a flat packet instead of parcel.
What you need:
- Vacuum sealer
- Media (bags for the vacuum sealer)
- Padded Envelope
- Cardboard cut about 1" smaller than the envelope all the way around.
(cereal box cardboard is fine for thickness)
The envelope/cardboard size will determine how many chips you can send in this method
.
Steps:
- Make a bag big enough to hold the cardboard +1/2"
- Make a single layer chips to go on the cardboard
leaving some space in between each chip.
- You can put chips on either side of the cardboard, by placing the single layer of chips in the bag in a position ready for vacuum sealing, then putting the cardboard on top, and adding another layer of chips on top of that...It's a delicate dance, but can be done with care.
- Vacuum seal it shut, the chips will stay in place and the plastic will go in between the chips so they won't rub.
(If you leave space in between the chips)
- Put in a bubble wrap padded envelope and you are done.
Vacuum sealing is also good for a barrel of chips, since they are pretty tightly packed in the sealing process. I have seen Gear use this method time and time again, and there has never been a complaint.