Apex/Black Aurora Poker Chip Cases (6 Viewers)

Which APEX Poker Chip Case capacity do you want us to make first?


  • Total voters
    54
  • Poll closed .
...within the casino.

Not in a vehicle to a location outside a casino. They are not designed for vehicle travel.

Now, I don't entirely disagree with you here. However, if you're trying to define what they are designed for, I'd say that traveling/transporting, is more accurate than "Displaying chips at home."
Often times they are on a wheeled cart being pushed around hallways, elevators, bring dual wielded by clumsy floor people, and hastily grabbed and returned to wherever.
Perhaps you weren't being quite so detailed about your definition, and maybe more people HERE, in this community use them for that more often. But I digress, they are definitely NOT made for displaying chips at home, and are indeed made for transporting chips.
 
Certainly, if the pegs dont add any extra cost, then by all means add them. It tooling/machining the pegs and holes adds to the total cost, I would avoid them. If the posts wiggled at all when in the hole (I don't know your machinists tolerance) then I would avoid them like the plague.
 
Often times they are on a wheeled cart being pushed around hallways, elevators, bring dual wielded by clumsy floor people, and hastily grabbed and returned to wherever.

Agreed. They were intended for casino use, transporting chips around the casino floor.

they are definitely NOT made for displaying chips at home, and are indeed made for transporting chips.

I disagree, but I think you understood where I was coming from. The way *we* use them, they are for moving chips around the house and displaying them when not in use.

I think the argument stems from the word "designed." These were certainly not designed for home use, at least not initially. But regardless of their intended purpose, birdcages are not well-suited for long-distance transportation in a vehicle.

I understand the point that if we can have a better product (like one with pins to keep racks from shifting) at the same cost, do it. But for me, when transporting chips outside my house, it will not be done in a birdcage (with or without pins).
 
Two words that mean the same thing, but have slightly different connotations.

Transporting: moving the chips over long distances.
Carrying: moving the chips short distances.

I think the birdcage is designed for carrying and displaying chips, but not for transporting them. I suspect your target demographic are buying a birdcage for precisely both reasons. There are better options for transporting chips if you dont want to display them as well.
 
Are the Apache racks the Paulson racks? Are the ABC Racks the Chipco racks? I know CPC offers racks that fit their chips splendidly. I know @dennis63 sells racks that fit the Key West CPC chips perfectly. Not real sure what you will get from Amazon, Spinettis, or GGS... but they deserve to be in the group.
I haven't hit up CPC yet, but I will today. As for who sends what brand of racks, I'm trying to acquire ALL of them, but I could use a little direction to speed things up. Anyone know any definitive info on this to save time?
Personally If you're not going to put all of the options in one poll then I would do individual threads for each one and only allow 1 vote for each. Allow people to change their vote though.
If you're going to do it ITT then edit the title to let people know the poll was added and for god's sake put them all in the the same poll with multiple votes allowed. Changing the poll every few days is going to turn into a cluster eff and only a jackass would vote more than once in a section. Let the votes be seen publicly so we can roast their ass when they get caught.
Better use of the polling system. I see how it works now. Thanks. The only problem with doing it all at once is that you guys will have to wait until I have a slightly more concrete design figured out, particularly with the pegs and rack size issue. Have to wait for the 43mm chips and racks to get here to do that accurately, but the basic design is already done.
I feel it's important to include pictures--so there's no ambiguity about what we're voting on--so I'm rendering the concept now.
Cracking me up, design by committee... My goal is to make sure that we alienate as few PCF'ers and future potential clients as we can. By keeping the process democratic, we get to hear everyone's point of view about what they'd like to see in the cases, good ideas or not. I would hate to lose half of potential orders because I failed to listen and have the Apex never see the light of day. Besides, we've had a couple of really awesome suggestions already!
How about a simple improved chip rack?...What I can’t do is use the same racks for different chip widths, and I don’t have a 43 mm birdcage. I can get anything else you are proposing already.
First things first, but I do plan to offer a solution to this too. Chips come in quite a few sizes, as everyone here knows, so it's not feasible to design a rack that fits them all, but designing a poker chip rack to accommodate the two most prominent diameters seems perfectly doable. If not in the exact same model, then, at least, in a series of racks that are compatible, stackable with one another.
https://www.pokerchipforum.com/threads/the-perfect-chip-rack-pcr.36216/ [/QUOTE ]
Is an adjustable chip rack a thing? One that can open and close to snug on to any chip.
I'm sure this can be done, but, as I said above, it's really not feasible from a manufacturing standpoint. I know you're not asking for this, @BigPappaPump, but it seems that some people are. I think a poker chip rack that held 39mm and 43mm chips snugly would have to be overengineered and probably too bulky to design some sort of spring-loaded mechanism for chip retention. It also makes them a bit more cumbersome to operate. Would you have to pull the spring-loaded plate back in order to get the chips out? Would you still be able to lay a fully-loaded rack sideways on the poker table and just stand them up? I think it would be a lot easier to create two models of rack, one for 43mm and one for 39mm, that stacked and fit together naturally. All you would have to do is space the barrels apart uniformly, which would mean more space between the 39mm chips, to fit the spacing of 43mm chips. That's if we designed racks without any sort of interlocking system, like these would have. https://www.pokerchipforum.com/threads/the-perfect-chip-rack-pcr.36216/ Personally, as protective as everyone here is about unnecessary wear on their chips--and rightly so, as they've spent thousands on them--I can't understand why everyone's okay with them coming into contact with the racks. The chips were never designed to be load-bearing, especially clays! Shouldn't the racks bear the full weight of the chips and not the chips themselves?
I must respectfully 1000% disagree... they are actually for transporting chips to and from the vault, count room, cashiers cage, poker, and blackjack tables... they are completely made for traveling, and that’s it.
Now, what the chipping community does with them is a different story. But, they are indeed for transporting chips.
You are correct they are for transporting chips but to and from a local area not traveling on a plane or long distances
...within the casino.
Not in a vehicle to a location outside a casino. They are not designed for vehicle travel.
Now, I don't entirely disagree with you here. However, if you're trying to define what they are designed for, I'd say that traveling/transporting, is more accurate than "Displaying chips at home."
Often times they are on a wheeled cart being pushed around hallways, elevators, bring dual wielded by clumsy floor people, and hastily grabbed and returned to wherever.
Perhaps you weren't being quite so detailed about your definition, and maybe more people HERE, in this community use them for that more often. But I digress, they are definitely NOT made for displaying chips at home, and are indeed made for transporting chips.
Obviously, I agree with them being made for travel. If they were made for display only, they wouldn't even have handles. They're definitely not meant for long travel, as in planes, but they should work perfectly fine in motor vehicles.
But, let's not forget--birdcages should travel well AND display well. Otherwise, we could just find some Pelican cases or a glass case to put our stacks in. If they're going to travel, might as well make them road-ready. If they're going to display, might as well make them beautiful. We're designing a birdcage from scratch. There's no reason we shouldn't make it everything that it can be. Everything that it should have been from the get-go.
 
So much this.

I see where you guys are coming from. However, if I'm taking my chips outside the house, they will indeed be done in the birdcage if it has any type of locking mechanism on it, and has the card storage as he's described. That handle is so much easier to carry 1000 chips in than any other heavy aluminum case has been. I'm actually super-pumped to use a birdcage for travel and moving these rather than the shotty aluminum cases, and not quite as heavy duty pelican case.
So, hopefully it will be a well rounded, multi use case:)
 
I haven't hit up CPC yet, but I will today. As for who sends what brand of racks, I'm trying to acquire ALL of them, but I could use a little direction to speed things up. Anyone know any definitive info on this to save time?

The problem is that chip racks aren't standard. If it were me, I'd focus on CPC racks and Paulson racks. Your target audience owns these racks, not the cheap generic racks.

What about a collar that slides over the handle and rests on the base of the carrier, with a "lip" extending outward on both sides of the handle. When a rack is placed onto the collar, the groove will securely hold the bottom rack, preventing it from sliding left and right, but also away from the handle.

You can have a collar specifically designed for CPC, Paulson, and Bud Jones racks and maybe even a generic rack collar too. For those with generic racks (because there are way too many to plan for), they can either use the best fit, or they can just eliminate the collar. You could sell one type of rack, then sell collars separately (or sell a rack, and include a collar of choice or an option to eliminate the collar).

This collar can rest on the base, or you could engineer a cutout in the base so that each collar will fit flush in the same footprint (with varying size grooves coming out of the collar) and a blank collar that will give you a flat surface.

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If people are worried about racks sliding, and maring up the clear acrylic, you could just put permanent stops (a bumper) very close to the acrylic.

Fits every rack, every time.

...even custom wood ones.
 
I see where you guys are coming from. However, if I'm taking my chips outside the house, they will indeed be done in the birdcage if it has any type of locking mechanism on it, and has the card storage as he's described. That handle is so much easier to carry 1000 chips in than any other heavy aluminum case has been. I'm actually super-pumped to use a birdcage for travel and moving these rather than the shotty aluminum cases, and not quite as heavy duty pelican case.
So, hopefully it will be a well rounded, multi use case:)

If you're looking to travel with a birdcage your problem will be with your racks well before the birdcage itself. I transported chips in a birdcage in the back of my car once. I say once, because when I got to my destination I found two of the lower racks shattered, and chips splattered everywhere. That was a valuable lesson learned.

Bumpy roads and stacked chips in racks are a terrible combination. If you plan serious vehicular travel with your chips... a birdcage is not going to be your solution.

If people are worried about racks sliding, and maring up the clear acrylic, you could just put permanent stops (a bumper) very close to the acrylic.

@One Eyed Dollar brought this idea up to me earlier this week. Just a small raised line on the top surface of the base, near the acrylic, to accomodate all rack sizes, and to keep them from sliding (too far). This approach avoids loose (read: losable) pieces like bench dogs, and minimizes design elements (KISS).
 
I transported chips in a birdcage in the back of my car once. I say once, because when I got to my destination I found two of the lower racks shattered, and chips splattered everywhere.

Yeah, in a 1000 count birdcage, the bottom rack has the weight of 500 chips in it. Add potholes and you bounce 500 chips in those bottom plastic rows... Tough to survive.
 
Finally...

Bench dogs with bench dog storage compartments. I think this is the final bench dog iteration. Again, needs refinement, but I need my racks and chips to show up before it will be perfect. This just illustrates the point. The bench dog compartments will sit beneath the acrylic lid to keep them the dogs themselves in place and to conceal them while the Apex is closed. As for the 43mm and 39mm placement, we shouldn't need more than 2 dog holes per corner, one way or another. Just some racks will fit tighter than others. No rack will be very loose.

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^ hoping this would come with/have available spare bench dogs? 99% chance I never move them from 39mm position but I have a unique talent for losing things.
 
^ hoping this would come with/have available spare bench dogs? 99% chance I never move them from 39mm position but I have a unique talent for losing things.

Definitely. I’m thinking one for each hole would make sense. Sixteen. Then, you could pick which ones to use (8) and the other half would go in the storage compartments.
 
Be sure to get your votes in on the Apex Capacity Poll, at the top of this page, before January 7!

Holidays were a killer, but I'm back to work on the Apex full-time, once again, with no foreseeable hurdles to getting the case(s) production-ready. Got some 43mm racks and some chips in--not all of them, yet--so I'm breaking out the digital caliper and starting work on the injection-moldable model(s) today. These are the real-world models that will be submitted to our injection molder for approval, complete with all of the necessary injection mold engineering.

PARTS TO MODEL
-----------------------

Bases*:

1) Compartments - Base without card or dealer button compartments, with 39mm + 43mm compatible bench dogs
2) No Compartments - Base with (2) card compartments and (2) dealer button compartments, with 39mm + 43mm compatible bench dogs
3) Flat - Base without card or dealer button compartments, without 39mm + 43mm compatible bench dogs

(*We will take polls on each aspect of the case that's up for discussion, but the above bases are ordered by priority, based upon interest, thus far.)

Handles*:

1) 1200-chip
2) 1000-chip
3) 800-chip
4) 600-chip
5) 400-chip

(*Each handle will have a hole for a pad lock. Order does not reflect community interest.)

To reiterate, we'll take polls on each topic and come up with one version to manufacture first. I'm working on these as fast as I can, but it's also of paramount importance to get the measurements right! So, it will take some time. I thank you all for your patience, so far, and for the patience that I need from you in the near future. Time to get to work!
 
CPC says they don't carry 43mm racks. Anyone know where I can get some genuine Chipco and Paulson 43mm racks?

Already have some from ABC, Spinetti's--both proprietary--and some from GGS, as mentioned earlier ITT. Are there any others that I'm missing? I need, like, all of 'em. :cautious:

Edit: In the interest of not putting out misinformation about these, I just edited this post again, after talking with Gene. The rack pictured below is Gene's/ABC's proprietary 43mm rack, not ChipCo's 43mm rack. So we're back to needing Chipco and Paulson 43mm racks.

Any volunteers?
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Progress: Just ordered a couple hundred bucks worth of small tools/parts/accessories that we'll need when we hit the preorder mark, including: welding solvent, bottle-syringe applicators, luer slip syringes, 90° v-groove router bits, rubber tubing, and some 43mm cheapie poker chips from China, just to be thorough. Wanted to make sure that there won't be any hold-ups once we're ready.

Been working on the CAD models for the past couple of days. Slow, but fun process. After this first iteration is done, I'll check them in Moldflow to make sure they're viable, then rinse and repeat. I love this stuff, man. :cool:
 
Looks like the 1000-chip case wins by a landslide!

So, I've been modeling, modeling, modeling. The software I use (Fusion 360) is awesome and much faster than anything else I've used in the past...but the process is still a slow one. I ordered a 12" digital caliper and had to wait for that before I took measurements of the 43mm racks and chips. I also re-measured the 39mm chips and racks that I have, just to start fresh.

I also started fresh on all the models of all the parts. I didn't want to simply recycle the 39mm-only Apex and try to make the 43mm chips and racks fit. I wanted this case to be designed from the ground up to handle both sizes and I believe I've done it.

I also wanted to make sure that both versions of the base are congruent--that is the compartmented base and the flat base--even if we're only starting with one type. I had to start with the compartmented model, for self-evident logistical reasons, and I'm about 75% done with it. It should be finished by the end of the week. From there, the non-compartmented revision should be relatively easy and I hope to have that done by this Sunday, Jan 13.

Dogs/Pegs: The 43mm pegs are closer to the outer edge and the 39mm pegs are closer to the center. I made them white so they'd be easier to see in these pics.

Feet: I chose a 1" Diameter x 3.75" H round foot. The last pic shows the gap between the bottom of the case and the bottom of the foot. The feet are only 1.625mm or 0.064". This 1 5/8 millimeter differential keep the bottom of the case off of whatever hard surface you put it on after the foot compresses, but not so much that the feet are obvious. (Note: If I find that the feet make the thickness of the non-compartmented Apex too fat, I may change the design to take thinner feet.)

So, what's next, after the models are finished?

Order 3D printed prototypes. :D

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Looks like the 1000-chip case wins by a landslide!

Feet: I chose a 1" Diameter x 3.75" H round foot. The last pic shows the gap between the bottom of the case and the bottom of the foot. The feet are only 1.625mm or 0.064". This 1 5/8 millimeter differential keep the bottom of the case off of whatever hard surface you put it on after the foot compresses, but not so much that the feet are obvious. (Note: If I find that the feet make the thickness of the non-compartmented Apex too fat, I may change the design to take thinner feet.)

So, what's next, after the models are finished?

Order 3D printed prototypes. :D


View attachment 234664
View attachment 234665


Should the rubber feet protrude a bit farther from the recess to allow for some "wear on the tire"?
 
I see where you guys are coming from. However, if I'm taking my chips outside the house, they will indeed be done in the birdcage if it has any type of locking mechanism on it, and has the card storage as he's described. That handle is so much easier to carry 1000 chips in than any other heavy aluminum case has been. I'm actually super-pumped to use a birdcage for travel and moving these rather than the shotty aluminum cases, and not quite as heavy duty pelican case.
So, hopefully it will be a well rounded, multi use case:)

IMO pelican style cases are bar none the best way to transport chips.
 
IMO pelican style cases are bar none the best way to transport chips.

I believe you. But they aren't also the best way to store and display chips.
I would like to see if a well-designed birdcage would be able to do all three reasonably well. Not be the best performer at all three, but reasonably useful.
 
I believe you. But they aren't also the best way to store and display chips.
I would like to see if a well-designed birdcage would be able to do all three reasonably well. Not be the best performer at all three, but reasonably useful.

Fair enough, I doubt I'll see a birdcage that holds chips secure enough for me personally to trust transportation of the chips. It's not really even the cage, it's the racks stacked higher than 2-3 high that are likely to fail. Not being encased in foam just makes it worse.
 
I would make it so those feet are easily removable. I have no desire to leave a permanent imprint mark on my table by accidentally leaving my bird cage on my table too long. Personally they are a solution looking for a problem. Felt bumpers are cheap and would do the same thing if people wanted to add them

No offense but if they aren't easily removable then my interest immediately will go to zero
 
I would make it so those feet are easily removable. I have no desire to leave a permanent imprint mark on my table by accidentally leaving my bird cage on my table too long. Personally they are a solution looking for a problem. Felt bumpers are cheap and would do the same thing if people wanted to add them

No offense but if they aren't easily removable then my interest immediately will go to zero

They appear to be just screwed on.
 

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